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矩鞍環(huán)002

陶瓷矩鞍環(huán)屬于陶瓷填料一種型號，陶瓷矩鞍環(huán)采用連續(xù)擠出的工藝進(jìn)行加工，與同種材質(zhì)的拉西環(huán)填料相比，陶瓷矩鞍環(huán)具有通量大、壓降低、效率高等優(yōu)點。矩鞍環(huán)填料床層具有較大的空隙率，床層內(nèi)多為圓弧形液體通道，減少了氣體通過床層的阻力，也使液體向下流動時的徑向擴散系數(shù)減小。陶瓷矩鞍環(huán)的形狀介于環(huán)形與鞍形之間，因而兼有兩者之優(yōu)點，這種結(jié)構(gòu)有利于液體分布和增加氣體通道。陶瓷矩鞍環(huán) 由于其具有高的密度和優(yōu)異的耐酸耐熱性能，并且能耐除氫氟酸以外的各種無機酸、有機酸及有機溶劑腐蝕。陶瓷矩鞍環(huán)可用于化工、冶金、煤氣、環(huán)保等行業(yè)的干燥塔、吸收塔、冷卻塔、洗滌塔、再生塔等。

ceramic rasching ring is the earliest developed random packing, named after the German chemist Friedrich Raschig. It's small tube cutting, which outside diameter is equal to its height, providing a surface for (re)evaporation of the most volatile part in the refluxing distillate, typically 10 mm in diameter and 12 mm long.

It's used in commercial fractional distillation towers to reduce pressure loss (versus using trays), while maintaining good efficiency and economy. Typically the change in pressure (also called "delta p") is lower than in the case of trays but slightly higher than for structured packing.

With the characters of high mechanical strength, high chemical stability, and excellent heat endurance, Ceramic Raschig Ring can resist high temperature, acid (except HF), alkali, salt and various organic solvents. It's widely applied in various packing towers of desiccation, absorption, cooling, washing, and regeneration in industries of petrochemical, chemical, metallurgy, gas and oxygen generation.

For raschig ring with big size over 100mm, it's usually filled in the column orderly. If its size is less than 100mm, raschig ring is stacked in the column randomly.

Ceramic Random Packings

Ceramic random packings include Rasching ring, Cross partition ring, Pall ring , Intalox saddles, Super Intalox, Cascade ring and Conjugate ring.

Main specification：

Name	Type	Diameter×Height×Thickness	Surface Area	Void Fraction	Bulk Density	No.,bulk	Dry Packing Factor
Name	Type	mm	m2/m3	%	Kg/m3	n/m3	m-1
Rasching ring	Φ25	25×25×2.5	190	78	510	49100	400
	Φ38	38×38×4	126	75	580	12700	305
	Φ50	50×50×5	93	81	465	6400	177
	Φ80	80×80×8	90	68	640	1910	234
	Φ100	100×100×10	70	70	655	1000	172
	Φ150	150×150×15	50	68	655	292	142

Name	Type	Diameter×Height×Thickness	Surface Area	Void Space	Bulk Density	No.elements	Packing Factor
Name	Type	mm	m2/m3	%	Kg/m3	n/m3	m-1
Cross-partition ring	Φ50	50×50×5	135	50	520	5600	1080
	Φ80	80×80×8	120	53	780	2100-2500	806
	Φ100	100×100×10	110	56	750	900-1000	626
	Φ150	150×150×15	60	58	680	270-300	308

Name	Type	Diameter×Height×Thickness	Surface Area	Void Space	Bulk Density	No.elements	Packing Factor
Name	Type	mm	m2/m3	%	Kg/m3	n/m3	m-1
Pall ring	Φ25	25×25×3	210	73	630	36000	540
	Φ38	38×38×4	140	75	590	12000	332
	Φ50	50×50×5	100	78	520	4900	210
	Φ80	80×80×8	90	72	640	1910	131

Name	Type	Diameter×Height×Thickness	Surface Area	Void Space	Bulk Density	No.elements	Packing Factor
Name	Type	mm	m2/m3	%	Kg/m3	n/m3	m-1
Intalox saddles	Φ16	16×2×2	450	70	710	382000	1311
	Φ25	25×19×3	250	74	610	84000	617
	Φ38	38×30×4	164	75	590	19680	389
	Φ50	50×40×5	142	76	560	8100	323
	Φ76	76×57×9	92	78	520	1800	194
Name	Type	Diameter×Height×Thickness	Surface Area	Void Space	Bulk Density	No.elements	Packing Factor
Name	Type	mm	m2/m3	%	Kg/m3	n/m3	m-1
Supper Intalox	Φ25	25×19×3	160	78	530	52000	337
	Φ38	38×30×4	102	80	480	16000	199
	Φ50	50×40×5	88	81	450	7300	166
	Φ76	76×57×9	58	82	430	1600	105
Name	Type	Diameter×Height×Thickness	Surface Area	Void Space	Bulk Density	No.elements	Packing Factor
Name	Type	mm	m2/m3	%	Kg/m3	n/m3	m-1
Cascade ring	Φ25	25×15×3	210	73	650	72000	540
	Φ38	38×23×4	153	74	630	21600	378
	Φ50	50×30×5	102	76	580	9100	232
	Φ76	76×46×9	75	78	530	2500	158
Name	Type	Diameter×Height×Thickness	Surface Area	Void Space	Bulk Density	No.elements	Packing Factor
Name	Type	mm	m2/m3	%	Kg/m3	n/m3	m-1
Conjugate ring	Φ25	25×25×3	175	78	520	64000	369
	Φ38	38×38×4	118	80	470	14000	230
	Φ50	50×50×5	72	81	450	6300	135

Detailed Product Description

Ceramic saddles, ceramic saddle ring, ceramic saddle tower packing, ceramic tower packing, ceramic random packing

Size & Specification:

Product Name	Size	DiameterHeightThickness	Surface Area	Void	Bulk	Number/ m3	Packing factor
	mm	mm	m2/m3	Space	Density		m-1
				%	kg/m3
Intalox saddle	Φ16	16×12×2	450	70	710	382000	1311
ring	Φ25	25×19×3	250	74	610	84000	617
	Φ38	38×30×4	164	75	590	25000	389
	Φ50	50×40×5	142	76	560	9300	323
	Φ76	76×57×9	92	78	520	1800	194

Ceramic Saddles are divided into two different types of products according to their properties, KPK-CIS-A is often used in the field of Chemical and Petrochemical industries, and KPK-CIS-B is mainly used in environmental areas such as RTO(Regenerative Thermal Oxidizers) equipment. But both of them are the most frequently used high-performance packing and exhibit advantages for most applications in comparison with other shapes. Their smooth surface imparts a high chemical resistance and provides Ceramic Intalox saddle rings (Ceramic Saddles) with a high level of stability. Due to their simple form, ceramic saddles can be produced at a relatively low cost.

Chemical composition:

SiO2	Al2O3	Fe2O3	CaO	MgO	K2O+Na2O	Other
>73%	17-23%	<1.0%	<0.5%	<0.5%	2-4%	<0.1%

Physical properties:

Index	Value
Specific gravity(g/cm3)	2.3
Water absorption (%)	<0.3
Acid resistance (%)	>99.6
Max operating temp.()	1100
Porosity (%)	<1
Mohs hardness(scale)	>6.5
Thermal conductivity(w/m.k)	0.9-1.0
Specific heat(j/kg)	850-900

Pall Ringdetail

Ceramic pall ring is a kind of random packing further developed based on Rischig Ring, with two layers of windows opened along its tube wall. The outside diameter is equal to its height. For each layer, there are 3 ligules bending inward the axes of the ring. The open position for windows between the two layers is staggered oppositely.

Generally, the area for open windows occupies 30% of the total area of the tube wall. It helps vapor and liquid flow freely through these windows, making full use of the rings inner surface to improve distribution of vapor-liquid.

With the characters of high mechanical strength, high chemical stability, and excellent heat endurance.

Ceramic Pall Ring can resist high temperature, acid ( except HF ), alkali, salt and various organic solvents. It is widely applied in various packing towers of desiccation, absorption, cooling, washing and regeneration in industries of petrochemical, chemical, metallurgy, gas and oxygen generation.

If ring's size is over 100mm, it is usually filled in column orderly. If its size is less than 90mm, pall ring is stacked in the column randomly.

Technical Date:

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Name	Normal	DiameterHeight				No.elements
	mm	Thickness mm	Surface area	Void space	Bulk density	per/m3	Packing factor

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